Engineering
Comprehensive machining capability assures quick, efficient
and precise service.
Services
The services we offer:
- Gearbox & Transmission Consulting and Reverse Engineering – 3D CAD design
- Reverse Engineering to process machinery and equipment drawings
- On-site machinery repair work
- CMM Inspection Facilities / CMM mobile crew
- Laser Alignments
- Conditioning Monitoring and Vibration Analysis with on-site Dynamic Balancing.
Services
The services we offer:
- Gearbox & Transmission Consulting and Reverse Engineering – 3D CAD design
- Reverse Engineering to process machinery and equipment drawings
- On-site machinery repair work
- CMM Inspection Facilities / CMM mobile crew
- Laser Alignments
- Conditioning Monitoring and Vibration Analysis with on-site Dynamic Balancing.
Gearbox Consulting
Reverse Process Machinery & Equipment Drawings
CMM Inspection Facilities / CMM Mobile Crew
Engineering Consulting
On-site Repair Work
Machining Capabilites
Vertical Boring
- Vertical Boring up to 2.4m diameter
Wire Cutting
- 3 * Sodick CNC Wire cutting machines.
Turning
- 1700mm dia x 8000mm length
Milling
- 8m long and up to 15 tonne work piece
CNC Turning
CHT 64160 CNC Lathe
- Swing over bed: 1620mm dia
- Swing over cross slide: 1200mm dia
- Distance between centers 4000mm
BM-4 CNC Horizontal Borer
- Up to 5 ton work piece
- 2200mm X Axis
- 1600mm Y Axis
- 1600mm Z Axis
FBE-3000 Eumach Milling
- 3000mm X Axis
- 1500mm Y Axis
- 1000mm Z Axis
FBE-2000 Eumach Milling
- 2000mm X Axis
- 1200mm Y Axis
- 1000mm Z Axis
- 5 Axis Machine with Rotary Table
VM-1300 Microcut Milling
- 4 Axis
- X Axis Travel: 1300mm
- Y Axis Travel: 660mm
- Z Axis Travel: 650mm
- CNC Rotary Table – 320mm Diameter
Fabrication – Welding Cababilities
- Fabrication up to 20 tonne work piece
- Tig, mig, stick and submerged arc welding
- Aluminium, brazing and specialised welding
- Stainless steel and mild steel welding
- ID welding
- Sheet metal work
- Plasma cutting
Other Capabilities
Pressing
- Pressing up to 4.5m long by 400 tonne press
-
Vertical Hydraulic pressing up to 600 tonnes
-
Horizontal Hydraulic pressing up to 200 tonnes * 4 m long
-
100 tonne Hydraulic Enforcer puller
Sheet Metal
- Guillotine sheet metal to 6 mm thick
Machining Assembly
- Full Fitting sections with the latest in bearing heaters and assembly tooling, including load testing bays with 32 channel VA and temperature monitoring on testing machinery.
Crane Lifting
- Crane lifting capacity up to 20 tonne
Plasma Cutting
- CNC plasma cutting
Dynamic Balancing
SCHENCK HM40, belt and joint drive,
using the latest cab920controller – smart touch (DCL Sydney)
- Suitable for balancing rotors up to 1.6 m (od) * 3m (l) & 3 tonne also fans up to 2.5 m (od) * 6 m (l) & 3 tonne
(including; spindles, impellors, high speed rollers, turbines, fluid couplings, sheaves & high speed gearing)
SCHENK Smart balancer (Onsite)
Field Balancing
- Dialogue-assisted operator guidance, vector display
of the oscillation quantities and direct printer output
of balancing reports as well as archiving via PC
Balancing speed: 100 to 60,000 rpm
Number of correction planes: 1 or 2
- Special features:
– Summary of correction weights
– Unbalance correction at fixed locations
– Calculation of the angle position for 2 fixed weights
– Measuring tape for exact determination of the position
– Balancing quality to DIN ISO 1940
Measuring Channels
- 2 analog channels
- 1 digital channel for optical laser reference sensor
Operating Modes
- Balancing in 1 or 2 planes
Vibration acceleration, velocity, displacement, current,
speed, voltage (AC/DC), temperature - Signals: Spectrum (amplitude, envelope), time wave form, amplitude/phase, order tracking analysis, bump test
